Landmark Modular Delivery Achieved for DFW Terminal F Expansion
DALLAS–FORT WORTH, TEXAS – Six massive, prefabricated modules for the first phase of Dallas Fort Worth International Airport’s Terminal F Expansion have been successfully transported and set, marking the largest-scale modular operation ever undertaken for an airport terminal. The first move took place just nine months after the project’s groundbreaking, demonstrating the speed and efficiency made possible by a modular construction approach. Over a span of 12 days, each module, with the largest measuring 278 feet long by 136 feet wide and weighing 3,320 tons, was carefully moved more than a half mile down one of DFW’s taxiways using Mammoet Self-Propelled Modular Transporters, a highly choreographed process that demonstrated engineering excellence and logistical expertise. The structures were then placed onto the foundations constructed at the Terminal F site, where the Innovation Next+ design-build team will continue to the next stage of construction.
The historic effort was conceptualized and managed by Innovation Next+, a joint venture led by Archer Western Construction in partnership with Turner Construction Company, Phillips May Corporation, H. J. Russell & Company, and CARCON Industries, with design partners PGAL, Gensler, GFT, and structural engineer Rogers DeSimone.
“Innovation Next+ is delivering more than a new terminal, we are demonstrating how major aviation projects can be advanced through collaboration and ingenuity. Modular and prefabricated construction are proven strategies we apply on many projects with customers who share our commitment to innovation,” said Michael Whelan, president of Archer Western’s Building Division and leading member of Innovation Next+. “This method delivers the safety, quality, schedule certainty, and efficiency our industry demands. Under the leadership of Vice President Erik Logan, our design-build team had the vision and confidence to take on a bold approach, making history at DFW with the largest and heaviest terminal modules ever moved.”
Walsh celebrates opening of four new Red Line Stations along CTA’s Red Purple Modernization
Chicago, Illinois - The Walsh-Fluor Design-Build Team proudly joined the Chicago Transit Authority in celebrating the grand opening of the new Lawrence, Argyle, Berwyn, and Bryn Mawr Red Line stations, a major milestone in the $2.1 billion Red Purple Modernization (RPM) Phase One Project.
These newly rebuilt, fully accessible stations replace century-old infrastructure and reflect the one of the largest capital investments in CTA history. The openings mark the successful reconstruction of 1.3 miles of elevated track structure between Lawrence and Bryn Mawr, as well as major upgrades to bridges, viaducts, and systems, ultimately delivering faster, safer, and more reliable service for CTA riders.
The Walsh-Fluor Design-Build Team also completed 1.9 miles of new elevated track structure, constructed to meet modern clearance standards and eliminate center-street columns, resulting in improved sightlines for pedestrians and motorists. The new structure replaces deteriorated viaducts and embankments that dated back to the early 1900s.
“We’re proud to deliver efficient, durable infrastructure that will serve the city for generations. This was all made possible by the ability and dedication of our skilled workforce, project management and project partners.” - David Shier, project executive
Archer Western constructing new bridges into DFW's Terminals A, B and C
Dallas, Texas - Improved and more intuitive access into Terminals A, B and C is on the way as project teams make progress on the new right-hand exits from International Parkway. Archer Western crews have been hard at work bringing several new bridges to life, including 141 beams, 3,300 feet of new bridge, 18 cranes and 6,500 work hours primarily overnight to help reduce traffic impacts.
Archer Western is proud to be leading the construction efforts for Dallas Fort Worth International Airport (DFW)’s International Parkway project that will transform access into Terminals A, B, and C.
Northwestern Medicine Palos Hospital opens new hybrid vascular operating room
Palos Heights, Illinois - Walsh Construction joined Northwestern Medicine Palos Hospital to officially open the new cutting-edge hybrid vascular operating room. This high-tech OR integrates several state‑of‑the‑art imaging systems:
- Ceiling-mounted fluoroscopic/x‑ray system, delivering real‑time, high-resolution visualization of vessels.
- Integrated ultrasound and intravascular ultrasound (IVUS), enabling internal vessel imaging for enhanced precision in navigating complex anatomy.
- Overlay imaging tech and navigational software, which superimpose critical visual data onto a live surgical view, ultimately streamlining workflow, improving accuracy, and significantly reducing radiation exposure.
The suite is designed for potential future enhancements, including fiber‑optic real‑time navigation (FORS), a non-radiating technology recently introduced at Northwestern Memorial Hospital Chicago. The OR also supports minimally invasive procedures like fenestrated endovascular aneurysm repair (FEVAR) for abdominal aortic aneurysms, offering customized grafts, tiny incisions, and shorter hospital stays.
Walsh Construction launches Pre-Apprenticeship Program with University of Kentucky
Lexington, Kentucky - Walsh Construction is proud to partner with the University of Kentucky and Goodwill Kentucky to launch a new Pre-Apprenticeship Program tied to the construction of the UK Cancer and Advanced Ambulatory Building. This eight-week, hands-on experience introduces participants to careers in the skilled trades, offering technical training, mentorship, and a direct pathway to Registered Apprenticeships.
Participants will receive hands-on training from both tradespeople and management while developing communication and workplace readiness skills. The program will take place in partnership with three subcontractors: Lithko Contracting, BESCO and Hussung. At the end of the eight-week program, participants may be hired directly by these subcontractors and sponsored into Registered Apprenticeship Programs.
“Walsh’s pre-apprentice program equips individuals with hands-on skills, mentorship and real-world experience. It builds a skilled workforce that supports essential industries like healthcare and strengthens our communities.” - Eric Radloff, Vice President.
Walsh Construction nears completion on Southeast Water Pollution Control Treatment Plant
San Francisco, California - Walsh Construction and Sundt Construction are nearing completion on a landmark $718 million upgrade at San Francisco's Southeast Treatment Plant, one of the most complex wastewater projects on the West Coast.
The new 250 MGD all-weather headworks facility marks a leap forward in operational resilience and environmental stewardship, integrating cutting-edge Hydra-Cell® technology, advancing grit separation and a large-scale odor control system that includes biotrickling filters and carbon absorbers.
Built on a tight site in a bustling neighborhood with homes just steps away, this project demanded precision planning and 24/7 coordination to keep the plant operational throughout construction. With seismic resilience to sea level rise adaption, this facility was designed to serve the area for decades to come.
Archer Western joint venture completes Phase 1 of Carolina Crossroads
Columbia, South Carolina - Archer Western and United Infrastructure Group, Inc. are leading the first two phases of the massive Carolina Crossroads project with the South Carolina Department of Transportation. Phase 1 of the project is officially complete and has laid the groundwork for the I-20/I-26 interchange by reconstructing vital bridges, redesigning the Colonial Life Drive interchange, and improving traffic flow at the I-26/I-126 split by adding new bridge structures and ramps to streamline traffic flow. The new key configurations have cleared congestion, minimized weaving and significantly enhanced safety and connectivity.
The Carolina Crossroads Project is one of the largest infrastructure undertakings in South Carolina history, addressing longstanding traffic issues at the I-20, I-26, and I-126 interchange in Columbia. Archer-United is leading the design-build efforts for Phases 1 and 2, delivering vital improvements to traffic flow, safety, and long-term capacity.
Vistancia Zone 7-8-9 Reservoir and Booster Facility to support community growth
North Peoria, Arizona - The Vistancia Zone 7-8-9 Reservoir and Booster Facility project continues to make strong progress and hitting major milestones. This critical water infrastructure project supports the region’s growing needs through new reservoirs, a pump station, and supporting systems.
Structural work for Steel Reservoir 1 is complete, and Steel Reservoir 2 is advancing with the floor and wall shells complete and roof rafters in place. Pump station construction reached a key milestone with excavation complete, suction headers in place, and pump cans set and being connected. Our Archer Western team’s focus on collaboration, field execution, and schedule adherence continues to drive successful performance across all fronts.
Walsh Construction begins setting beams for I-69 ORX Section 3
Evansville, Indiana - New bridge beams are now being set as part of Section 3 of the I-69 Ohio River Crossing (ORX) project by Walsh Construction and Traylor Bros., Inc. The project includes the construction of approach roadways and bridges in Evansville, Indiana that will serve as essential, all-weather construction access for the future I-69 bridge over the Ohio River. With foundation and substructure work well underway, more than 500 piles have been driven and thousands of cubic yards of concrete poured, making way for beam placement and deck pours this season.
Spanning a total of 7,250 linear feet, the three bridges in Section 3 will feature 180 prestressed, precast lightweight high-performance concrete beams, measuring up to 188 feet long and weighing 100 tons. Despite challenges like high water events and complex geotechnical conditions, the project remains on schedule. The placement of new beams represents another major sign of progress for this critical infrastructure connection.
First canopy section installed at New Ryan Field
Evanston, Illinois - The first canopy section has been placed atop the New Ryan Field, the future home of Northwestern University Football. The installation of this section, weighing in at 250,000 pounds of steel, marks a significant milestone in the stadium's construction.
This state-of-the-art canopy is designed to enhance the fan experience by improving stadium acoustics and providing weather protection. The canopy will create a more comfortable environment for both the fans and players while providing a prolonged lifespan for the stadium's seating, equipment and turf by protecting them from strong UV rays and other weather elements, ultimately reducing wear and tear and maintenance costs.
The new Ryan Field will create a world-class home for Northwestern University Athletics and a best in the nation football experience for fans, players, and a year-round asset for the community.
Walsh Construction breaks ground on Franciscan Outreach renovation
Chicago, Illinois - Walsh Construction broke ground on a new transformational renovation project alongside Franciscan Outreach at 2508 W. 21st Street in Chicago's Little Village neighborhood. The site is currently home to an existing one- and two-story building that will be transformed to increase the organization’s capacity to deliver comprehensive support to individuals experiencing homelessness. This 45,000-square-foot facility will become a one-stop resource center offering shelter, housing assistance, healthcare, and mental health services to 120 guests.
I-26 nears completion in Henderson County
Henderson County, North Carolina - Archer Western and Wright Brothers Construction reached the substantial completion mark of a newly reconstructed stretch of I-26 across 13 miles of Henderson County, North Carolina. This milestone, achieved after years of dedicated work, brings an end to traffic disruptions through the corridor, as crews finalize pavement striping, median cleanup, and safety enhancements. With all lanes open and final touches wrapped up, the project delivers long-awaited relief to residents and travelers, while improving mobility, safety, and quality of life across the region.
Ohio State University Wexner Medical Center Inpatient Hospital surpasses 95% completion
Columbus, Ohio - Construction on the Wexner Medical Center Inpatient Hospital is more than 95% complete as the large name sign has been installed on the 10th Ave. Garage Walkway. Floors 19 and 20 are being prepared to be turned over to the fit-up team to be cleaned and have furniture and equipment installed. Crews are working on the pavers on the terrace as the irrigation system for landscape work is installed. On track to open in early 2026, the 1.9 million-square-foot hospital is the largest single facilities project ever undertaken at Ohio State.
Archer Western completes straddle cap installation at 183 North Mobility Project
Austin, Texas - Archer Western and Sundt Construction recently completed the complex erection of three straddle cap forms at the 183 North Mobility Project, with the heaviest weighing 155,000 pounds. These massive forms were preassembled half a mile away and transported using a specialized trailer built for loads up to 203,000 pounds, then lifted into place with dual 240-ton cranes.
Over the course of 15 days, our team installed the forms and rebar cages, set precision elements like bearing seats and chamfers, and placed up to 230 cubic yards of concrete in each cap, all while maintaining a concrete temperature below 70°F using liquid nitrogen. Following a four-day curing process, the team successfully post-tensioned both caps and removed the final formwork, demonstrating the power of planning, precision, and teamwork.
The 183 North Mobility Project is a key initiative of the Central Texas Regional Mobility Authority that will alleviate congestion, improve travel times, and support multi-modal access between Liberty Hill and downtown Austin.
Walsh Construction joint venture team wins BX Safety Achievement Award
Columbus, Ohio - Congratulations to the joint venture team at the Ohio State University Wexner Medical Center Inpatient Tower on being honored with the 2025 BX Safety Achievement Award by the Builders Exchange of Central Ohio! This award acknowledges exceptional workplace safety performances, recognizing Walsh-Turner Joint Venture as a team that demonstrates strong safety metrics and an ongoing commitment to advancing safety practices across their jobsite. The Builders Exchange of Central Ohio continues its mission of raising safety awareness in the central Ohio construction community.
Walsh At Work In Pictures
CONGRATULATIONS!
Atlanta, Georgia - Congratulations to Superintendent Bobby Hays on being honored earlier this season with the Safety Leadership Award from the Associated General Contractors of Georgia, Inc. This honor is presented annually to a field supervisor who demonstrates exceptional commitment to creating and sustaining a safe work environment, maintaining an uncompromising dedication to safety, and earning the respect of their crews through strong leadership and care for all team members.
West Lafayette, Indiana - Congratulations to Senior Project Manager Ricky Grogan on being honored with Purdue University Engineering’s 38 by 38 Award; recognizing young alumni making an outsized impact in their fields. Ricky’s leadership on complex infrastructure projects, including his recent work managing the Howard Frankland Bridge in Tampa, exemplifies innovation, drive, and excellence.
Thank you, Barb!
Chicago, Illinois - Walsh Healthcare expressed their gratitude and recognition of Barb Keating on her retirement after 34 years! An impressive list of the 382 projects in which she had a hand-in was unraveled from the top floor of our Chicago headquarters. Barb has helped keep the team organized over her three decades, but more importantly, she knows and cares about everyone. Congratulations to Barb on her retirement - thank you for your professionalism and dedication, and we all wish you the best in your next chapter!